This is a pictorial example of the procedure
which I have used to repair intermediate transformers in which the capacitors
are suffering from silver migration.
1) Start by identifying the radio. Look for a model
number on the chassis or cabinet, or if that is a no-go, get the tube list, take
a photo if possible, and post the tube info and radio description on an antique
radios "newsgroup" or "forum". Someone is sure to help. The idea is to get the
values for the I.F.capacitors, and hopefully from a schematic. If this is not
possible, and if no-one is able to help with identifying the values, then you're
going to have measure the inductance of each individual coil, and calculate the
capacitance using formulas or capacitive and inductive reactance at the I.F.
frequency.
Now that we've scared you to death with the
possibility of having to know the theory and math behind resonance, have a look
at the following mechanics of the operation.
Typical model
number:
2) Identify the offending transformer (this one
looks suspicious). Usually this is done either by using a modulated signal
generator and your ear, or a signal generator and an oscilloscope to trace
backwards from the audio stage, until you pass a stage where there is no more
noise either audible or viewable on the scope.
Typical intermediate frequency
transformer:
3) Be sure that you're unsoldering the correct
transformer, that it is indeed an IF transformer, and don't get them backwards
when you flip the chassis over ( this leads to expressive language
later!).
The transformer bases are sometimes
marked with one or more coloured dots to identify what the connections are, and
where they go.
If your schematic is not coded, or the transformer has no
marks, it's a good idea to mark the transformer, and your schematic, and
possibly even the chassis (for orientation) so as to make the reassembly easier.
(Especially if you have to wait a while for the capacitors, and have a tendancy
to forget like I do!)
IF xfrmr bottom
side:
4) This next photo is what the transformer looks
like before it is pulled apart. Now for those of you who take things literally,
"pulling" is a relative term. "Gently disassemble" is probably more
accurate.
Note: the clip is taken off before you remove the can from the
chassis. It's true, I wouldn't lie to you.
IF xfrmr out of
chassis:
5) Following is the transformer out of the
can, but with the brass rivet still holding the parts of the capacitors
together. I've found that the best way to remove the rivet is with a very sharp
drill bit and light pressure, but high speed on the bit. Others have had better
success using a hot soldering iron to the melt the rivet out of the plastic base
plate. This method may be easier if you are not able to drill cleanly and
carefully. The soldering iron method involves putting the round tip from a hot
soldering iron into the hole in the rivet, and pushing gently while the heat
from the iron melts the plastic around the rivet. The rivet will push up into
the framework of the transformer, and then can be picked off the soldering iron
tip with a pair of needle-nose pliers.
Cover taken off IF
xfrmr:
6) Here it is with the rivet drilled out, and the
plastic capacitor retainer plate removed. All that is left are the two top
contact strips, the mica spacer/insulator, and the two lower contact strips (not
visible under the mica).
Rivet drilled out - cover plate off
capacitor:
7) And once again, this time with the mica
out and both contact strips showing. Lots of migration showing in this puppy! It
was going to need a passport soon!! Maybe even some unemployment
insurance!
Capacitor mica removed:
8) To keep the contact strips from touching, I curl
them a bit. If the replacement caps WON'T fit in the can, then I glue (hot or
epoxy) the strips tight into place, and solder the replacement caps onto the
underside after the transformer is reinstalled into the chassis. If the
replacement caps DO fit in the transformer, then..........see the next
photo.
Ready for new capacitor:
9) This is "any old capacitor" which I used for the
photo. It's now soldered into place and ready to go back together. In your
radio, make sure that you have the correct value. You can test these
transformers and capacitors out of the radio by putting an RF signal of the
correct frequency (obviously) through the primary coil, and hooking your scope
across the secondary using a detector probe. With this hookup, you can verify
that the circuit resonates properly, and you can also peak the transformers
before they go back into the radio.
New capacitor soldered into
place:
10) Here we have the transformer with new
capacitors installed and the assembly slid back into the can, with the metal
retaining tabs bent back into place.
IF xfrmr assembled - ready to
reinstall into chassis:
11) This shows how the clip will attach to the
transformer and hold it into the chassis. It's probably a good idea to put the
transformer into the chassis before installing the clip! It's easier that
way!
How retainer clip fits: